4 Post Wax Injector With HMI
AWI1989-005
Achieving a superior casting finish begins with a highly accurate wax pattern. For consistent and high-precision wax pattern development, a 4-post wax injection machine is the ideal solution. It is equipped with a T-type wax suction injection system, using paste-form wax stored in a temperature-controlled reservoir tank. A specially designed downward suction tube at the bottom of the wax block ensures smooth wax flow—first downward and then horizontal—during injection.
HMI provides, smart operation, easy functionality and accurate data, with die recipe storage, all temperature zone, all hydraulic pressure and flow setting and mechanical accuracy can be managed with password control.
It operates with semi automation, when both clamp buttons are pressed together, the moving platen descends to securely close the die. The wax spool advances to perfectly align the nozzle with the die injection port, while the injection cylinder forces wax upward into the die cavity. Once the dwell time is completed, the platen moves upward and the ejector smoothly releases the finished wax pattern for removal. To manage the cycle in auto mode, the first cycle needs to set manually, then the machine follows the same until the programmes preset.
Advantages
- 18” Touch screen IPC
- 1000+ Die recipe storage
- High precision wax pattern
- Proportional flow and pressure hydrulic pump
- Accurate injection pressure and injection flow monitoring by Servo Directional control valve & Inductive linear position sensor.
- Five stage injection system for adjustment of Injection Pressure and flow gradually upward or downward to improve wax pattern quality.
- Data report generation with detail to avoid manual entry, helps to get more accurate data
- Curtain safety sensor provision for operator hand safety during clamping
- 1000+ Die recipe storage up to repeatable accuracy
- IOT based control for easy data exchange to clouds or servers
| Specification | AWI1989-005-12 | AWI1989-005-20 | AWI1989-005-35 | AWI1989-005-50 |
|---|---|---|---|---|
| Clamp Force | 12 Metric Ton | 20 Metric Ton | 35 Metric Ton | 50 Metric Ton |
| Admit | 400 MM / 500 MM | 600 MM | 800 MM | 1200 MM |
| Max Daylight | 400 MM / 500 MM | 600 MM | 800 MM | 1200 MM |
| Min Daylight | 100 MM | 100 MM | 100 MM | 100 MM |
| Single Shot | 2 Liters | 3.5 Liters | 8 Liters | 15 Liters |
| Wax Reservoir | 30 Liters | 60 Liters | 80 Liters | 100 Liters |
| Nozzle Height (Vertical) | Up to 230 MM | Up to 280 MM | Up to 400 MM | Up to 800 MM |
| Injection Pressure | 0–75 Bar | 0–75 Bar | 0–75 Bar | 0–80 Bar |
| Display Size | 18” IPC / HMI | 18” IPC / HMI | 18” IPC / HMI | 18” IPC / HMI |
| Platen Cooling | Possible | Possible | Possible | 0–80 Bar |
| Curtain Safety Sensor | Optional | Optional | Optional | Optional |
| Wax level Sensor | Possible | Possible | Possible | Possible |